OKOndt Sonocon B Portable Ultrasonic Flaw Detector

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The Sonocon B belongs to the next generation of portable UT instruments. Using high-end electronics and having the richest set of modes and software features, it can solve any task that can be solved with a portable UT device.

Model

SONOCON B, SONOCON BL

  • Comfortable and Lightweight

The Sonocon B is a lightweight inspection system – only 0.95 kg (2 lbs). Due to its ergonomic shape and a hand strap, it can be quite comfortably operated with a single hand, which is particularly important in the field and especially at height. It can be used by both left- and right-handers. A high contrast display of optimal size and resolution (800×480) prevents the operator’s excessive eyestrain.

  • Powerful and Multifunctional

The Sonocon B is a digital UT tester combining 3 devices in 1:

  • a flaw detector,
  • an A-Scan thickness gauge,
  • a corrosion monitor

This is realized with the help of switchable software. In the “UT” version, the Sonocon B fulfils all functions of a powerful ultrasonic flaw detector necessary for its setup, defect search and their advanced evaluation. In the “Thickness gauge +” version it turns into an advanced A-Scan thickness gauge, which also can do corrosion mapping.

  • Usage in Harsh Environments

High contrast display allows working in direct sunlight. The operation temperature range is from –30°C to +50 °C (-22°F to 122°F). The flaw detector is resistant to ionizing radiation impact and is intended for operation in increased humidity conditions.

Three key features of portable ultrasonic flaw detector Sonocon B
Buttons of portable ultrasonic flaw detector Sonocon B
  • Easy-to-Use

The Sonocon B is highly user-friendly. Its interface philosophy can be stated as “Don’t browse menus, just push a button!”. All most frequently used functions are placed on its keyboard making them accessible in a single or a couple of button presses. This makes setup and evaluation procedures several times faster. A variety of built-in auto calibration procedures allow to perform fast and easy calibration with straight beam, angle beam and Rayleigh wave probes on standards or even test pieces.

To help new users get to know its interface, the Sonocon B offers a number of options:

  • Context backlight: In modes where a group of buttons is to be used, all relevant buttons are highlighted.
  • Menu item hints: All not trivial menu items show descriptions when activated (changed).
  • Menu presets: A user can choose one of 3 menu system presets:
    • Full: contains all menu items on 2 pages granting access to all UT instrument functions;
    • Simple1 & Simple 2: contain all basic functions on one page, grouped in a couple of menus. It is also possible to add any 3 or 4 extra menus from a Full Menu List.

Industrial applications:

Construction
Testing of equipment, e.g. of the lifting mechanisms.
Testing of metal works etc.
Metallurgy
Testing of the mill rolls.
Equipment testing.
Selective acceptance testing etc.

Aircraft

Aircraft parts testing: landing gear, wheels, flaps, engines, aircraft body components etc.

Railroad
Testing of the welded joints of the railcar parts, locomotives, cisterns, bridges and so on.
Corrosion thickness gauging and mapping.
Wheelsets testing (wheels and axles).
OIL & GAS
Testing of casing pipes and metal structures of the rigs and platforms.
Pipelines testing.
Thickness gauging–corrosion search and mapping.
Testing of machines and mechanisms parts.
Machinery
Equipment testing.
Selective acceptance testing of the machines parts.
Spot welding testing etc.
Energy
Testing of the welded joints of the pipelines, vessels, nozzles, power generation plant equipment.
Testing of machines and mechanisms parts.
Thickness gauging of turbine blades.
Thickness gauging–corrosion search and mapping, etc.

General “UT” Version

Display
Size4.5”
Resolution800×480
Connectors
Probe connectors2 × BNC or
2 × LEMO-1 or
2 × LEMO-00
Analog outputAlarm
USB1Type A
LAN
Pulser
TypesSpike + Square Wave (SWP)
Voltage (SWP)50 V, 100 V,
150 V, 200 V,
250 V, 300 V,
400 V
Energy (SWP)20 ns to 1000ns with 10 ns step Manual & Auto modes
Voltage (Spike)Low: 50 V,
High: 300 V
Damping
PRF modesComfort, Low,
Medium, High,
Manual
PRFfrom 15 to 6000 Hz
Phantoms control3 modes
Receiver
Range (at steel longitudinal wave)314 in(8 000 mm )
Gain0 to110 dB,
with 0.1 dB step
Max signal input20 V p-p
Bandwidth0.2 MHz – 27 MHz
Filters0.2-27 MHz,
0.2-10 MHz,
2.0-21.5 MHz,
8.0-26.5 MHz,
0.5-4 MHz,
0.2-1.2 MHz,
1.5-8.5 MHz,
5-15 MHz,
0.4 MHz,
0.5 MHz,
1 MHz,
1.25 MHz,
2 MHz,
2.25 MHz,
2.5 MHz,
3.5 MHz,
4 MHz,
5 MHz,
7.5 MHz,
10 MHz,
15 MHz,
20 MHz
Filters set choice
RectificationRF, FW, Pos. HW,
Neg. HW
TCG (TVG)110 dB;
up to 110 dB/μs slope
Signal AverageOFF / 2x / 4x / 8x / 16x / 32x / 64x
Reject (cutoff)0-80% FSH
Measurement
Number of gates2
Number of cursors2
Modes1, 2, C1, C2, 1-2, 1-C1, 1-C2, 2-C1, 2-C2, C1-C2
TOF ModesPeak, Edge (Flank)
Amplitude measurementup to 220% FSH
Unitsmm / in / us
Output fields5
Alarm
Number of gates2
Number of levels3
Flaws evaluation
AWS
DGS (AVG)
DAC
DAC: Number of points128
DAC codesASME & ASME III,
EN 1712, EN 1713,
EN1714, JIS Z3060,
GB11345, GB 4730
Custom DAC curvesup to 6
DAC 20-80
DAC <=> TCG
Memory
Setups
Datasets (with A-Scans)
Capacity2 GB (up to 64 GB)
PC software
Other Features
Coupling control
AGCindependent for both gates
Quick calibration
Quick evaluation (Best signal catch)
Auto XX % (50% or 80%)
Reference gain
Peak hold (collect, peak memory)
Signals compare
Smart zoom
Choice of menu systemsFull
Simple 1
Simple 2
Keyboard backlight
Smart (Context) keyboard backlight
Number of keyboard shortcuts241
Physical
Dimensions9.5×4.4×5.3″(241×112×135 mm)
Weight incl. battery2 lbs (0.95 kg)
Operating temp. range-22°F to 122°F (-30°C to 50°C)
Dust & water protectionIP65
Battery life8 h
Replaceable battery
1 USB Type A (aka Host or Master) allows connecting external devices (a USB stick, a mouse, etc).

 

“Thickness gauge +” version

Pulser
TypeSquare Wave (SWP)
Autofit of the pulser parameters to the chosen probeVoltage,
Energy,
Damping
Measurement frequency (readings refresh rate)1 to 100 Hz
PRF modeAuto (Calculated from set readings refresh rate, accounting for averaging rate)
Receiver
Range (at steel longitudinal wave)314 in (8 000 mm)
AGCIndividual to reach at 2 gates
AGC ModesOFF / Edge / Peak
AGC Max Gain ModesHigh, Medium, Low, Manual, Off
Auto filters choice (according to the probe type)
Measurement
Sound velocities range.01 to .629 in/µs(250 to 16000 m/s )
Measurement range.016 to .629 in (0.4 to 16 000 mm)
Readings resolution.001 / .01 / .1 in (0.01 / 0.1 / 1 mm)
Number of gates2
Modes1, 1-2
TOF ModesEdge, Edge Zero Crossing
Unitsmm / in
Min & Max capture mode
Differential mode
% of wear mode
Temperature compensation
Acquisition of a:

  • Thickness B-Scan
  • Thickness C-Scan

Measurements on the previously acquired:

  • Thickness B-Scan
  • Thickness C-Scan

Alarm & Display
Alarm typesMin, Max, Min&Max
Coupling loss alarm
Last reading (in coupling loss)
A-Scan
Cursor (Detect Line)
Thickness B-Scan
Thickness C-Scan
Multidimensional files: Browsing
Multidimensional files: File Statistics
Multidimensional files Meas. Site Statistics
Calibration
1-point
2-points
Zeroing in the air
Zeroing on a built-in block
Memory
Setups
Multidimensional structured files1-3 dim
Number of readings per fileUp to 100 000
Number of files format6
Data attachmentsComments,
A-Scans,
Thickness B-Scans,
Thickness C-Scans,
Microgrids
Capacity2 GB (up to 64 GB)
PC software
Other Features
Keyboard backlight
Smart (Context) keyboard backlight
Smart zoom
Number of keyboard shortcuts229
2 Number of instrument functions one can access with a couple of button presses.
This product has no accessories.
This product does not have software options.
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